WT-205M Motorized Wire Crimp Tester
Measure wire crimp pull forces up to 200 lbF [1 kN] accurately and efficiently with the WT-205M motorized pull tester. Portable and customizable, the tester conforms to numerous UL, ISO, ASTM, SAE, MIL, and other requirements for destructive and non-destructive testing.
Pull to break, pull to load, or maintain a load for a specified period of time (optional functions), as per the requirements of UL 486A/B. Programmable pass/fail limits with red and green indicators and audio alerts help identify non-conforming samples.
The tester's standard adjustable terminal fixture contains multiple slots for diameters up to AWG 3 (0.25 in [6.3 mm]), while the self-tightening wedge grip securely clamps the free end of the cable. To accommodate a wide range of materials, optional and interchangeable alternative grips are available. Samples can be sent to Mark-10 for evaluation and recommendation prior to purchase. The WT-205M stores and calculates statistics for up to 2,000 readings, with available date and time stamps for each saved data point. Data can be transferred to a PC or other data collector via USB, RS-232, Mitutoyo (Digimatic), or analog outputs.
Upon sample break, the tester can auto-reverse, save and output the peak force, and auto-zero in preparation for the next test, increasing testing efficiency. The available Profiles function allows the user to create and save test setups for quick recall.
The WT-205M includes MESUR® Lite data acquisition software. MESUR® Lite tabulates continuous or single point data. One-click export to Excel allows for further data manipulation.
Features
- Measures real-time and peak force values
- Selectable test speed, w/high speed approach and reverse
- Auto-reverse at sample break or load
- USB, RS-232, Mitutoyo (Digimatic), and analog outputs
- Automatic reverse / output / data storage / zeroing upon sample break helps automate testing processes
- 2,000-point data memory with statistics, output, and date and time stamp (date and time stamp is optional)
- Password protection prevents unauthorized changes
- Pass / fail indicators, audio alerts, and outputs
- Save and recall up to 500 profiles for various test requirements (optional function)
- Pull to a specified load or maintain load for a specified period of time, as per UL 486A/B (optional functions)
- Date / time stamp for all saved data (optional function)
The WT-205M Wire Crimp Pull Tester is shipped as shown at left, and includes the following accessories:
- USB cable
- Power cord
- Certificate of calibration without data
| Feature | Part No. | Description |
|---|---|---|
| Profiles | WF010 | Save and recall sets of test parameters, such as speed, pass/fail limits, unit of measurement, etc. Maximum of 500 profiles may be stored. |
| Pull to load | WF011 | The tester will stop when the specified load has been reached. |
| Load holding | WF012 | The tester will stop and maintain a specified load for a specified period of time. |
| Date and time stamp | WF013 | A date and time stamp is applied to each saved data point. |
| Complete options package | WFCOMP-205M | Includes all optional functions listed above. |
Any of these optional functions may be purchased at time of order or may be enabled in the field at a later date through a simple activation process. A complete options package is also available, including all of the listed features at a discounted price. The tester is shipped in Demo Mode, during which time all available functions are enabled for 160 hours of operation. |
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Dimensions
All sizes are in inch and [mm]
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Specifications
| Capacity x Resolution: | 1,000 x 0.5 N | 1 x 0.0005 kN |
| Accuracy: | ±0.2% of full scale |
| Wire gauge range: | 0.3 - 6.3 mm dia, including insulation |
| Sample length range: | 53.3 mm, excluding termination |
| Max. elongation: | 58.4 mm |
| Speed range: | Test speed: 10 - 300 mm/min [0.4 - 12.0 in/min] Approach/reverse speed: 300 - 625 mm/min [12.0 - 25.0 in/min] Return speed: 300 - 1,125 mm/min [12.0 -45.0 in/min] |
| Speed setting accuracy: | ±0.2% |
| Speed variation with load: | ±0% [Stepper motor driven] |
| Power: | Universal input 80-240 VAC, 50/60 Hz |
| Sampling rate: | 7,000 Hz |
| Outputs: | USB / RS-232: Configurable up to 115,200 baud. Mitutoyo: Serial BCD suitable for all Mitutoyo SPC-compatible devices. Analog: ±1 VDC at capacity, ±0.25% of full scale. General purpose: Three open drain outputs, one input. Set points: Three open drain lines. |
| Overload protection: | Motor stops at 120% of full scale of the force sensor (display shows “OVER” at 110% and above) |
| Weight: | 12,7 kg |
| Shipping weight: | 15 kg |
| Environmental requirements: | 40 - 100°F, max. 96% humidity, non-condensing |
| Warranty: | 3 years |
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Availability: Available: 1 - 3 days, Delivery time: 1 - 3 weeks, special order request